sustainable & innovative crating solutions
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Custom Packaging Solutions

Lightweight, wood and metal free, custom made packaging solutions.

Custom made honeycomb packaging solutions and shipping crates manufactured in Cape Town and Johannesburg.

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Custom Made Furniture Packaging.

Lightweight, shipping ready, wood and metal free, custom made furniture packaging.

Custom made packaging for transporting and shipping furniture. Manufactured in Cape Town and Johannesburg.

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Custom Made Industrial Grade Packaging.

Lightweight, shipping ready, eco-friendly alternative to wood and timber packaging. custom made furniture packaging.

Custom made industrial grade packaging manufactured in Cape Town and Johannesburg.

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Custom Made Art Packaging and Shipping Crates.

Lightweight, shipping ready, eco-friendly custom made art packaging.

Custom made art packaging and shipping crates manufactured in Cape Town and Johannesburg.

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Custom Made Heavy Duty Industrial Packaging.

Custom made honeycomb paper based heavy duty industrial packaging and crates.

Custom made heavy-duty packaging and shipping crates manufactured in Cape Town and Johannesburg.

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Custom Made Packaging Honeycomb Boards

Custom made packaging honeycomb paper boards for making packaging and crates.

Custom made honeycomb boards for packaging and shipping crates manufactured in Cape Town and Johannesburg.

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Custom Made Packaging Solutions

At Rebul Packaging, we specialize in delivering custom packaging solutions designed to meet the unique needs of various industries. Whether you need to ship fragile artwork, electronics, industrial equipment, or furniture, our custom made packaging services ensure your items are protected, secure, and easy to transport. Our packaging is eco-friendly, lightweight, and customizable to any shape or size, giving you peace of mind with every shipment.

Our Range of Custom Packaging Solutions

Rebul Packaging offers a diverse range of custom packaging solutions, expertly crafted to meet the needs of various industries. We design and manufacture cost effective packaging to protect and transport your valuable items safely and efficiently. Whether you need crates for industrial equipment or bespoke packaging for delicate items, we have the perfect custom made packaging solutions for you.

Each crate is custom-made to fit the size, hold the weight, and meet the demands of the mode of transportation, and each journey. This is at a Zero Minimum Order Size or Quantity Requirement.
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REBUL FREIGHT CRATES

Lightweight and eco-friendly alternative to wood and timber crates.
Nail, wood, and metal free.

Made from 35mm thick honeycomb and reusable several times.

Designed to make packing of large, heavy, uniquely shaped, and fragile items easy with removable panels all around.

Ideal for shipping and transporting heavy, fragile, valuable, large, and uniquely shaped items.

Extensively used to pack, store, ship, and transport priceless art, fragile items, sensitive electronics, valuable furniture and large industrial equipment, products, and components.

Flat-packable | Shipping Ready | No Fumigation Required

Custom packaging crate with honeycomb inserts designed for securing circular and uniquely shaped items. during transit
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REBUL INTERLOCK CRATES

More protection than normal cardboard boxes.
Lighter than wooden crates and packaging made from other materials offering similar level of protection.

Available in 10mm, 16mm, and 22mm material thicknesses depending on the weight of the item(s) and level of protection required.

For those looking for cost effective, lightweight and protective custom crating and packaging.

Ideal for one-way transport and shipping.
Reusability depends on honeycomb thickness.

Versatile use: from furniture packaging and art packaging to electronics packaging etc.

Custom packaging crate designed for secure transport of valuable goods, made in Johannesburg and Cape Town in South Africa
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REBUL HYBRID CRATES

Unique combination of our Rebul Freight and Interlock Crates.

Made using 35mm thick honeycomb boards ONLY.

Comes with one panel/side containing tubes.
Panel with tubes acts as the lid and can be positioned on any side of your choosing including either top or bottom.

Designed to make packing of heavy, fragile, and uniquely shaped items easier.

Used to pack and transport a wide range of items such as furniture, ceramics, electronics, machinery, equipment, and art.

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BESPOKE HONEYCOMB PACKAGING

For those looking for bespoke packaging for their unique products other than our custom packaging crate offerings.

We are happy to help come up with unique and cost effective packaging to help store, pack, transport, and ship your creations.

Our Team is ready to discuss your unique packaging needs.

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Custom Packaging Customizations

At Rebul Packaging, we offer a variety of packaging customizations to ensure that your products are securely packaged and easy to handle. Our customizations are designed to enhance both the functionality and the protection of your packaging, making it perfectly suited to your unique needs.

For ease of transportation, we offer handles that can be integrated into our crates and packaging solutions. These handles allow for smoother handling and mobility, ensuring that even large or heavy items can be moved with ease.

Honeycomb board pallets provide a lightweight, eco-friendly alternative to traditional wooden pallets. These pallets are customizable to fit your packaging dimensions, offering strong and durable support for your shipments while reducing your carbon footprint.

To protect fragile or sensitive items, we provide custom inserts that fit the exact shape of your product. These inserts offer additional cushioning and stability during transit, ensuring that your items remain secure and damage-free.

For packaging multiple items in a single shipment, our dividers offer an efficient solution to keep products separated and well-protected. These customizable dividers are perfect for fragile or delicate items, providing structure and preventing movement within the crate.


handles
honeycomb paper pallets
dividers
timber pallets

Packaging Materials and Accessories

Besides custom made honeycomb based packaging and crates we also manufacture a variety of honeycomb paper based products and accessories. These are designed to enhance your custom packaging solutions These include the honeycomb paper itself, honeycomb paper pallets, kraft brown honeycomb boards/sheets, white graphic honeycomb boards/sheets, and door honeycomb.

In addition, we supply additional packaging materials such as corner protectors, gum tape, and edge board.
Available at Zero Minimum Order Size and Quantity.
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Honeycomb Board Pallets

Lightweight and eco-friendly alternative to timber and plastic pallets.
Strong and fully recyclable.
Made using honeycomb paper boards.
Ideal for one way use.
We use them for our custom packaging and crates.
Designed for efficient handling and shipping.
Reducing overall transport costs.
Available in small, medium, large, and airfreight.
We supply standard sizes and custom sizes.

eco-friendly packaging honeycomb paper crates
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Kraft Brown Honeycomb Boards

Lightweight and easy to work with.
Alternative to fiberglass, MDF, timber and plywood.
Can be cut using a CNC, blade, saw, or knife.
Used for packaging, furniture manufacturing, construction, displays, interior design, insulation and partitioning.

Available in 10mm, 16mm, 22mm, and 35mm thick sheets.
Full board size is 2400 x 1500mm.
Choose between large and small cell sizes.
We can supply custom sizes.
Lightweight nature makes them a cost-effective option for use in cuastom packaging solutions.

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White Graphic Honeycomb Boards

Boards with a white brandable, paintable, and printable surface.
Commonly used for printing and branding.
Ideal for Point Of Sale Displays, Expo and Exhibition Stands, signage, shopfitting, and custom packaging.
Available in 10mm and 16mm thick sheets.
Full board sizes are 2300 x 1500 and 2400 x 1500.
We also supply custom sizes.
Excellent choice for marketing related packaging and structures.

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Door Honeycomb Paper

Used in the manufacturing of hollow core doors.

Made from recycled paper and water based glue.

Standard thicknesses: 30, 32, 32.5, 33.5, and 40mm.
Offers high strength and rigidity making it ideal for both industrial and construction applications.
*Custom size and thicknesses available, subject to quantities.

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Honeycomb Paper

Biodegradable alternative to polystyrene and expanded foam materials.
Widely used as a void filler and protective material when bulk packing oddly shaped, sensitive, and fragile items.
Safe to use for food and agricultural produce.
Surfaces can be laminated with other materials such as steel, wood, paper, plastic, and fiberglass to make composite sheets and boards.
We use it in the manufacturing of our custom packaging solutions.
Can be cut into shapes and used as dividers, padding or protective layers inside crates.

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Industries We Serve

Rebul Packaging is proud to offer custom packaging solutions across various industries, including:

Art and Collectibles

We’ve worked with artists like Esther Mahlangu to create custom made packaging that safely transports priceless artworks, ensuring they arrive in perfect condition.

Furniture

Designers like Wiid Design trust our lightweight, durable crates for their valuable furniture pieces. Our custom packaging solutions ensure that high-end, handcrafted items are shipped safely across the world.

Electronics

Sensitive electronics require specialized care during transit. Our custom made packaging solutions provide the perfect balance of protection and flexibility for fragile tech components.

Industrial and Manufacturing

Whether it’s heavy machinery, industrial components, or oversized equipment, our custom packaging solutions are designed to handle even the toughest shipping challenges.

Some of our work

We’ve had the privilege of working with a diverse range of industries, each with unique packaging needs. Our custom packaging solutions have been trusted by furniture manufacturers to create lightweight, durable crates that ensure the safe delivery of delicate and high-end pieces.

For the industrial sector, including pump, overland gear, and large tent manufacturers, our robust packaging ensures that heavy, bulky, and oversized equipment is securely transported, minimizing the risk of damage during transit.

The art industry, including art galleries, sculptors, and artists, relies on our custom-made crates to protect fragile and valuable pieces, from intricate sculptures to delicate paintings. Our packaging safeguards these unique items, ensuring they arrive in pristine condition.

We’ve also provided tailored solutions for designers, chandelier manufacturers, and logistics companies, ensuring that each package meets the specific requirements of the products being shipped. Freight forwarders benefit from our eco-friendly, space-saving packaging solutions, making international shipping more efficient and cost-effective.

Why choose Rebul for Custom Packaging?

Rebul does not offer generic packaging options – we create custom made packaging solutions that are tailored to your specific needs.
 Here’s why our clients choose us:
  • Zero Minimum Order Size or Quantity
    Whether you need a single small crate or several large crates, we have a zero minimum order size and quantity. We serve anyone from individuals,  to small, medium, or large companies
    .
    Will also provide one with the flexibilty to order when and as they need.
    Average Lead Time is 2 to 3 working days, dependent on size and quantity. 
  • Sustainable and Eco-friendly
    All our custom packaging solutions and crates are metal and wood free.  They are made using recycled paper, biodegradable honeycomb paper boards, and water based glue. 
    (Please note: we do however incorporate other materials when customizing and strengthening, upon request and if need arises).

    More on Rebul
  • Custom Made and Customizable
    Each crates is custom made according to fit the volume of the item(s), hold the weight, and meet the demands of each journey. We also customize each crate to improve handling and packing. This is done to meet the needs of each item(s), market, or legislation.  For example adding dividers to various items going into a single crate or a small pallet for a 50kg item.
  • ISPM15- EXEMPT: No Fumigation Required
    All materials used in the making of crates are exempt from ISPM-15 Legislation. This means that the crates are shipping ready and require no fumigation. Saving you both time and money (fumigation costs). They are export and shipping ready.
  • Lightweight Advantage
    Rebul crates are up to 70% lighter in weight compared to wooden crates and those made of traditional materials whilst providing the same level of protection if not more. Rebul Packaging crates are non-abrasive compared to other packaging and materials.

    Benefits 
  • Easy To Dispose
    The honeycomb boards, recycled paper, and water based glue used to make Rebul packaging solutions and crates are biodegradable, pulpable, and recyclable. Making disposing of crates easier compared to other packaging and materials. They can be used as compost, or sent to a recycling center.
  • Versatile Use
    Honeycomb packaging crates can be used to pack, store, transport, or ship a wide variety of items. They have been used extensively as furniture packaging, art/artwork packaging, electronics packaging, and industrial packaging amongst other uses.
  • Quick Lead Time
    Our average lead time on our packaging solutions and honeycomb packaging crates is 2 to 3 working days.
    Once quote has been approved/confirmed and Proof Of Payment received.
    Please Note: This is subject to sizes and quantities.

Our Locations

Rebul Packaging is proud to serve clients across South Africa with our custom packaging solutions. Whether you're looking for custom made packaging for fragile artwork, industrial equipment, or furniture, we are ready to assist you from our two key locations.

Our headquarters in Cape Town is the central hub for all our custom packaging operations. We work with clients locally and nationwide, ensuring that your packaging needs are met with precision and care.

Our Johannesburg Office caters to the industrial and commercial markets in Gauteng, Mpumalanga, and KwaZulu Natal. Offering custom made packaging solutions tailored to the needs of this dynamic regions.

Rebul Custom Packaging Cape Town

Epping 2, Cape Town

Rebul Custom Packaging Johannesburg

Clayville, Olifantsfontein, Johannesburg
 Send us an email 

Contact Us for Custom Made Packaging Solutions

If you’re looking for reliable, cost-effective, and eco-friendly custom packaging solutions, Rebul Packaging is here to help. Our team of experts will work with you to design and manufacture the perfect custom made packaging for your needs. Contact us today to discuss your project and receive a free personalized quote.

    [email protected]
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