sustainable & innovative crating solutions
  • Custom Made Packaging Honeycomb Crates

    Lightweight, wood and metal free, made to order custom packaging solutions.

    South African made eco-friendly and biodegradable honeycomb crates and packaging solutions.
    Branches in Cape Town and Johannesburg.
    Custom-made packaging honeycomb crates for secure transport
  • Custom Made Furniture Packaging and Crates.

    Lightweight, wood and metal free, made to order honeycomb packaging.

    South African made lightweight and biodegradable honeycomb crates and packaging solutions.
    Branches in Cape Town and Johannesburg.
    Protective custom packaging solution for furniture in South Africa
  • Custom Made Industrial Packaging and Crates.

    Lightweight, wood and metal free, made to order honeycomb packaging.

    South African made eco-friendly and biodegradable crates and packaging.
    Branches in Cape Town and Johannesburg.
    industrial custom packaging solution in South Africa, ideal for large items.
  • Custom Made Art Packaging and Crates.

    Lightweight, wood and metal free, made to order honeycomb packaging.

    South African made eco-friendly and biodegradable honeycomb crates and packaging.
    Branches in Cape Town and Johannesburg.
    Custom made packaging crates for transporting art
  • Custom Made Heavy Duty Packaging.

    Lightweight, wood and metal free, made to order honeycomb packaging.

    South African custom made honeycomb crates and packaging solutions manufacturer.
    Branches in Cape Town and Johannesburg.
    Industrial custom packaging honeycomb crates for machinery.
  • Custom Made Honeycomb Packaging Material.

    Lightweight, wood and metal free, made to order honeycomb packaging.

    South African ecofriendly and biodegradable honeycomb packaging materials manufacturer.
    Branches in Cape Town and Johannesburg.

Custom Packaging and Crating Solutions

Versatile custom made packaging honeycomb crates for any use to protect and preserve valuable, fragile, and uniquely shaped items during transportation.
Our aim is to provide sustainable, eco-friendly, lightweight, and reusable custom made packaging solutions to individuals and organizations for any unique need.
Our custom packaging solutions have been and can be used to pack, store, transport, and ship almost anything from furniture, industrial components, art, electronics etc. 
Each packaging solution is custom made to fit the dimensions of the item(s), hold the weight, and stand the rigors of each journey. 

 The main 3 types of Rebul Packaging crates are; Rebul Freight Crates, Interlock Crates, and Hybrid Crates. We also offer bespoke honeycomb custom packaging solutions for those who require specialized packaging solutions for their valuable, fragile, and uniquely shaped item(s).
  • FREIGHT CRATES
    Lightweight and eco-friendly alternative to wood and plastic crates.
    Nail, wood, and metal free.

    Made from 35mm thick honeycomb and reusable several times.

    Designed to make packing of large, heavy, uniquely shaped, and fragile items easy with removable panels all around.

    Ideal for shipping and transporting heavy, fragile, valuable, large, and uniquely shaped items.

    Extensively used to pack, store, ship, and transport priceless art, fragile items, sensitive electronics, valuable furniture and large industrial equipment, products, and components.

    Flat-packable | Shipping ready | No Fumigation Required.
    More on Freight Crates
  • INTERLOCK CRATES
    More protection than normal cardboard boxes.
    Lighter than wooden crates and packaging made from other materials offering similar level of protection.

    Available in 10mm, 16mm, and 22mm material thicknesses depending on the weight of the item(s) and level of protection required.

    For those looking for cost effective, lightweight and protective custom crating and packaging.

    Ideal for one-way transport and shipping.
    Reusability depends on honeycomb thickness.

    Versatile use: from furniture packaging and art packaging to electronics packaging etc.
    More on Interlock Crates
  • HYBRID CRATES
    Unique combination of our Rebul Freight and Interlock Crates.

    Made using 35mm thick honeycomb boards ONLY.

    Comes with one panel/side containing tubes.
    Panel with tubes acts as the lid and can be positioned on any side of your choosing including either top or bottom.

    Designed to make packing of heavy, fragile, and uniquely shaped items easier. 

    Used to pack and transport a wide range of items such as furniture, ceramics, electronics, machinery, equipment, and art.
  • BESPOKE PACKAGING SOLUTIONS 
    For those looking for bespoke packaging for their unique products other than our custom packaging crate offerings.

    We are happy to help come up with unique and cost effective packaging to help store, pack, transport, and ship your creations.

    Our Team is ready to discuss your unique packaging needs.
    Send us an email

Custom Packaging and Crating Customizations

As previously said, each honeycomb packaging solution is custom made to fit the dimensions (L x W x H), support the weight, and withstand the demands of the journey the item(s) will take. To do this, we provide a variety of customization options on the crates.
Customizations are intended to provide maximum protection, improve handling, and make loading and unloading of items easier.
Customization options include and are not limited to handles, lid openings, lid types, honeycomb paper pallets, plywood bases, timber pallets, inserts, and dividers.
handles
honeycomb paper pallets
dividers
timber pallets

Packaging Materials and Accessories

Besides manufacturing custom made honeycomb packing crates we also manufacture and supply other honeycomb paper based products.
These include the honeycomb paper itself, honeycomb paper pallets, kraft brown honeycomb boards/sheets, white graphic honeycomb boards/sheets, and door honeycomb.
In addition, we supply additional packaging materials such as corner protectors, gum tape, and edge board.
We have a zero minimum order size and quantity on all honeycomb paper packaging solutions, materials, and accessories.
  • Kraft Brown Honeycomb Boards 
    Versatile, lightweight, and eco-friendly alternative to fiberglass, Medium Density Fiberboard (MDF), and plywood.

    Extensively used in packaging manufacturing, furniture manufacturing, construction, insulation, printing, and interior design.

    Available in 10mm, 16mm, 22mm, and 35mm thick sheets.
    Full board size is 2400 x 1500mm and can be supplied in custom sizes.
    Choice of either small or large cell size.
    Boards
  • White Graphic Honeycomb Boards 
    Versatile, lightweight, and eco-friendly alternative to fiberglass, Medium Density Fiberboard (MDF), and plywood.

    Applications include and are not limited to printing, Point Of Sale displays, expo and exhibition stands, shopfitting, signage and display, and packaging.

    Surfaces can be printed or painted on.

    Available in 10mm and 16mm thick sheets.
    Full board sizes are 2300 x 1500mm and 2400 x 1500m sheets.

    Can also be supplied in custom sizes.
    Boards
  • Honeycomb Paper Pallets
    eco-friendly packaging honeycomb paper crates
    Eco-friendly and lightweight alternative to wooden and plastic pallets.

    Metal, wood, and plastic free.
    Ideal for one way use.

    Available in small, medium, large, and airfreight.
    Used extensively with our custom made honeycomb packaging solutions.

    Custom made to your requirements.
    Pallets
  • Door Honeycomb
    Used in the manufacturing of hollow core doors.

    Made from recycled paper and water based glue.

    30, 32, 32.5, 33.5, 35, and 40mm thicknesses.
    B and C cell sizes.

    Zero minimum order quantity.

    Custom thickness and sizes available, subject to quantities.
    Honeycomb Paper
  • Honeycomb Paper
    Biodegradable alternative to polystyrene and expanded foam materials commonly used as space fillers.

    Extensively used in manufacturing and construction.

    Can be laminated with steel, wood, paper or plastic to make composite sheets and boards.
    Widely used in packaging manufacturing and as a void filler when bulk packing oddly shaped and fragile items as well as food and agricultural produce.
    Honeycomb Paper

Why choose Rebul Packaging and Crates

  • Zero Minimum Order Size or Quantity
    Whether you need a single small crate or several large crates, we have a zero minimum order size and quantity. We serve anyone from individuals,  to small, medium, or large companies
    .
    Will also provide one with the flexibilty to order when and as they need.
    Average Lead Time is 2 to 3 working days, dependent on size and quantity. 
  • Sustainable and Eco-friendly
    All our custom packaging solutions and crates are metal and wood free.  They are made using recycled paper, biodegradable honeycomb paper boards, and water based glue. 
    (Please note: we do however incorporate other materials when customizing and strengthening, upon request and if need arises).

    More on Rebul
  • Custom Made and Customizable
    Each crates is custom made according to fit the volume of the item(s), hold the weight, and endure the demands of each journey. The crates can also customized to improve handling and packing. This may be to meet the needs of each item(s), market, or legislation.  For example adding dividers to various items going into a single crate or a small pallet for a 50kg item.
  • ISPM15- EXEMPT: No Fumigation Required
    All materials used in the making of crates are exempt from ISPM-15 Legislation. This means that the crates are shipping ready and require no fumigation. Saving you both time and money (fumigation costs). They are export and shipping ready.
  • Lightweight Advantage
    Rebul crates are up to 70% lighter in weight compared to wooden crates and those made of traditional materials whilst providing the same level of protection if not more. Rebul Packaging crates are non-abrasive compared to other packaging and materials.

    Benefits 
  • Easy To Dispose
    The honeycomb boards, recycled paper, and water based glue used to make Rebul packaging solutions and crates are biodegradable, pulpable, and recyclable. Making disposing of crates easier compared to other packaging and materials. They can be used as compost, or sent to a recycling center.
  • Versatile Use
    Honeycomb packaging crates can be used to pack, store, transport, or ship a wide variety of items. They have been used extensively as furniture packaging, art/artwork packaging, electronics packaging, and industrial packaging amongst other uses.
  • Quick Lead Time
    Our average lead time on our packaging solutions and honeycomb packaging crates is 2 to 3 working days.
    Once quote has been approved/confirmed and Proof Of Payment received.
    Please Note: This is subject to sizes and quantities.

Locations

Rebul Custom Packaging Cape Town

Epping 2, Cape Town

Rebul Custom Packaging Johannesburg

Clayville, Olifantsfontein, Johannesburg
 Send us an email 
[email protected]
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