sustainable & innovative crating solutions

Kraft and Graphic Honeycomb Boards

Rebul kraft and graphic honeycomb boards are made by fabricating kraft paper to form a continuous triangular series of cells resulting in paper honeycomb core. The paper honeycomb core is then laminated on both sides with kraft paper resulting in lightweight(up to 80% compared to traditional materials) and rigid boards that can carry shear, bending and compressive loads.

Their high crush to strength ratio of the boards offers designers, manufacturers, and board converters with a cost effective alternative to fiberglass, medium-density fiberboard (MDF), foam and plywood boards when cost and weight are prohibitive.

The boards are lightweight, versatile, and easy to work with. They can be bonded to a variety of facing materials, painted on, printed on, sized, cut, shaped, and curved to adapt to virtually an application. Can be easily cut using a knife, handsaw or electric saw, and CNC depending on desired use, capability, and application.
printable white graphic boards
stacked boards
kraft brown boards

Kraft Brown Honeycomb Boards

Material Glue: Water-based, Non-hazardous
Paper Core: 25% recycled, 75% sustainably grown, virgin
Paper Liner: 100% sustainably grown, virgin

Cell Size A Standard Thickness: 10mm, 16mm ((L) 2400mm X (W) 1500mm)
Cell Size B Standard Thickness: 10mm, 16mm, 22mm, 35mm ((L) 2400mm X (W) 1500mm)
Cell Size C Standard Thickness: 35mm ((L) 2400mm X (W) 1500mm)

Other Sizes: all boards are produced at a standard width of 1500mm. Lengths may vary from 500mm to 4000mm. A MOQ is required for non-standard board thicknesses, please contact us for information.
Thickness Cell Size Length x Width
10mm Small Cell 2400 x 1500mm
10mm Large Cell 2400 x 1500mm
16mm Small Cell 2400 x 1500mm
16mm Large Cell 2400 x 1500mm
22mm 2400 x 1500mm
35mm 2400 x 1500mm

White Graphic Honeycomb  Boards

Material Glue: Water-based, Non-hazardous
Paper Core: 25% recycled, 75% sustainably grown, virgin
Paper Liner: 85% recycled, 15% sustainably grown, virgin

Cell Size A Standard Board Thickness: 10mm, 16mm (±0.3mm Tolerance)

Other Sizes: Produced at a standard width of 1500mm per board. Lengths may vary from 500mm to 4000mm. A MOQ is required for non-standard thicknesses, please contact us for information.
Thickness Length x Width Length x Width
10mm 2300 x 1500mm 2400 x 1500mm
16mm 2300 x 1500mm 2400 x 1500mm
Download Board Price List

Common application and uses

All applications of honeycomb boards have acoustic and insulating properties and offer protection against impact. They can be printed, folded, laminated, shaped, v-cut, double v-cut, double folded, photo mounted, painted and vinyl pressed. Common uses are and are not limited to furniture manufacturing, insulation, partitioning, printing, packaging, corner protectors, 3D structures, and point of sale displays.
They have also been used successfully in RV, boat, airplane and automobile interiors for their structural integrity due to their lightweight nature whilst providing economic and performance benefits without compromising on design and build expectations.

Within our own facilities we use the boards to make recyclable and lightweight packaging solutions, including freight crates, interlock crates, hybrid crates, and pallets. These eco-friendly alternatives underscores our commitment to sustainable packaging practices using honeycomb paper and honeycomb paper products with various benefits.

We also provide custom board thickness and length upon request and assist on special projects (subject to pricing and terms and conditions).

Features and benefits

Some of the features and benefits of the boards include:

• High strength to weight ratio making it lightweight and durable
• Dimensionally stable
• Fully recyclable and pulpable
• Low environmental impact and VOC-free
• Crush resistance of 2000kg/m²
• White printable or brown Kraft printable surfaces
• Both board surfaces are printable
• Easy printing with UV, inkjet or screen printing
• Lightweight alternative to MDF and foam-filled plastic materials
• Acoustic and insulating properties
• Easy to cut
• Custom board thickness and length on request
ISMP-15 exempt- No fumigation required
cut honeycomb paper board sheets

Honeycomb boards recommended storage and handling 

Small quantity orders will be delivered upright and large quantity orders will be delivered palletized for easy handling and storage.

They must be stored flat (horizontally), preferably in cooler conditions, away from direct sunlight or heat. The boards may warp. Do not use weight to prevent this. Allow the boards to warp and simply turn them and allow some time for them to return to original shape. Slight warping will occur as far down as 5 to 10 boards. For immediate use simply remove the top warped ones to access flat ones below them.

Some of our clients

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