sustainable & innovative crating solutions
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Heavy Duty Industrial Packaging and Shipping Solutions

Made to order industrial grade honeycomb paper based packaging.
Manufactured in Cape Town and Johannesburg, in South African.

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Nail and metal free industrial packaging.

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Sustainable Industrial Grade Packaging.

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Stackable Industrial Packaging.

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Lightweight Industrial Packaging.

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Customized Industrial Packaging.

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Sustainable Industrial Packaging

We custom make honeycomb paper board based industrial packaging and shipping crates. Our crates are wood and nail free and come in all sizes and amounts.

Our honeycomb-based packaging and crates are lightweight, non-abrasive, and ready for shipment. Additionally, they offer a sustainable and eco-friendly alternative to traditional wood and plastic crates. Rebul’s protective crates are stronger than cardboard boxes. They are also up to 70% lighter than wooden crates. This makes transport easier and cheaper.

Businesses and individuals depend on our packaging solutions to move and export fragile, large, and oddly shaped items. These include large machinery, industrial equipment, components, and various manufactured goods.

Custom Made Industrial Packaging

Each protective crate is custom-built based on the item’s volume, dimensions, weight, and shipping requirements. Furthermore, we maintain a Zero Minimum Order Size policy, offering clients the flexibility to order as needed.

We offer three standard shipping crate options: Rebul Freight Crate, Interlock Crate, and Hybrid Crate. Each solution has its own distinct features and benefits, depending on the unique shipping requirements.

Our Team is available to assist with specialized crate designs beyond the standard options. Please note that Rebul specializes in honeycomb paper-based packaging solutions.

Industrial Packaging Solutions

Industrial packaging for large equipment with a custom honeycomb crate and detachable lid

HYBRID CRATES

Custom made industrial packaging with cylindrical inserts

BESPOKE INDUSTRIAL PACKAGING

Freight Crate Interlock Crate Hybrid Crate
made using 35mm thick material ONLY Availaible in 10mm, 16mm 22mm & 35mm thickness 35mm thick material ONLY
flat-packable, reusable several times pre-assembled, reusability depends on material thickness pre-assembled, reusable several times
all sides/panels can be opened single lid: flip or removable lid option single side opening of your choice
max protection- ideal for sensitive and bulky pieces protection depends on thickness: lighter items max protection: small and medium sized fragile items

Customized Industrial Packaging

Our heavy-duty packaging solutions are fully customizable to meet the unique needs of your products. We provide important customization features. These features improve handling and enhance protection. They make sure your packaging meets your specific needs.

Options Include:

  • Handles

    Industrial packaging freight crate with built-in handles for easy transport and secure handling.
    Makes handling and transportation easier and more efficient. Whether you're moving large or heavy items, handles provide better control and ensure safe handling during loading and unloading. We can customize the handle placement to fit your industrial packaging needs. You can choose to place them on the sides or top of the crate for better lifting and transport.

    Additionally, handles offers ergonomic benefits, reducing the risk of dropping or mishandling fragile items during transport. Additionally, makes the packaging easier to use repeatedly and ensures reliable performance throughout its lifespan.
  • Honeycomb Pallets

    Stacked industrial packaging crates with pallets for secure and efficient shipping.
    Honeycomb pallets are a lightweight and eco-friendly alternative to traditional wooden pallets. These pallets are made from strong honeycomb boards. They can support many products while being lightweight. This helps lower shipping costs and makes handling easier.

    These pallets are also ideal for one-way use. They are affordable and easy to throw away. This makes them great for businesses that need a simple solution for one-time shipments. Additionally, honeycomb pallets are fully customizable to fit the size and weight requirements of your items.

    Honeycomb pallets are great for shipping both small, delicate items and larger, heavier goods. They provide the flexibility to meet your needs. Furthermore, they are recyclable, making them a sustainable choice for businesses looking to reduce their environmental impact.
  • Dividers and Inserts

    Custom inserts and dividers made from honeycomb boards help separate items in a crate. They keep products in place and stop them from moving during transport. Also reducing the chance of damage. For odd-shaped or fragile items, these inserts provide extra protection and stability.

    Furthermore, we offer honeycomb boards in different thicknesses—10mm, 16mm, 22mm, or 35mm—so you can adjust them based on your needs. This flexibility ensures that both light and heavy items pack safely. It also helps use space in the crate well.
  • Plywood Base Integration

    freight box for heavy machinery
    Adding a sheet of plywood reinforces the inside of the crate, providing extra strength and durability. This is particularly beneficial for heavy or bulky items that require additional support during transport. By reinforcing the base, you can securely protect your products throughout the shipping process.

    You can get the plywood base in different thicknesses. You can customize it based on the weight and needs of your items. Thicker bases offer more support for heavier products, while thinner options provide enough strength for lighter items. This flexibility allows us to tailor the packaging to meet your exact requirements, ensuring both safety and efficiency.
  • Timber Pallet Integration

    Industrial packaging crate with a wooden pallet base for secure and stable transport
    Timber pallet integration adds extra stability to the packaging by incorporating a strong pallet base. This is especially useful for heavy, bulky, or industrial items that need a solid foundation during shipping and handling. One can easily move the crate with a forklift or pallet jacks. This improves efficiency and safety during transport.

    Timber pallets come in different sizes. You can customize them to fit the size and weight needs of your products.

    This flexibility makes sure the pallet base gives the best support. It works well for shipping items of any size or weight. Integrating timber pallets reinforces your industrial packaging for repeated use and heavy-duty applications.

Benefits of Honeycomb Packaging

  • Impact Resistant: Honeycomb packaging distributes external forces evenly, while providing robust protection for fragile and sensitive items. As a result, it is ideal for shipping industrial products that require extra care.
  • Tough and Durable: Despite being lightweight, honeycomb packaging offers remarkable strength. As a result, it can hold heavy loads and stay strong. This ensures that even the heaviest industrial packaging stays secure.
  • Shock Absorbent: The hexagonal design of honeycomb packaging naturally absorbs shocks and vibrations, protecting delicate or sensitive industrial items during transportation​
  • Sustainable and Eco-Friendly: Honeycomb packaging is made from 100% recyclable paper. It is a green choice instead of wood and plastic. Its open-cell structure cuts the need for raw materials by up to 95%. This makes it a great choice for sustainable industrial packaging.
  • Cost-Effective: Honeycomb packaging is lighter than traditional wood crates, therefore reducing shipping costs while providing superior protection. Its affordable production and recyclability make it an economical choice for packaging​.
  • Customizable: Honeycomb packaging can be adjusted to fit specific sizes and shapes. This makes it ideal for custom industrial packaging solutions.

Industrial Packaging Materials

Beyond custom-built shipping crates, we also supply a range of honeycomb-based packaging materials, including:

Honeycomb Paper – Ideal for protective wrapping and cushioning.
Honeycomb Boards – Custom-cut for dividers, panels, and structural reinforcement.
Corner Protectors – Provides extra edge protection for fragile goods.
Pallets – Lightweight, recyclable pallet alternatives for bulk transport efficiency.

You can get all these with no minimum order size. This lets you buy based on your project needs.

Some of the brands that use our industrial packaging solutions

We are proud to serve many brands. These include large tents, pumps, composites, machinery, and electrical manufacturers. We also work with art galleries. As a result, we develop customized industrial packaging solutions to protect their products, improve handling, and streamline logistics. Most of these clients are on a monthly repeat order basis.
How can we help?
Reach out to us to discuss your industrial packaging needs. We’ll work with you to design custom solutions based on the size, weight, and destination of your products.

    Some of our work.

    Below are a few examples of the industrial packaging work we have done over the years. Most of them are now permanent repeat orders and solutions.
    Each solution was tailored to the manufacturer's specific product. This was based on its size, shape, weight, market, and budget, among other factors.
    They include material thickness, crate type, and customizations such handles, pallets, and reinforced bases.

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